Prochem Blazer GT Manuale Utente

Operating Instructions (ENG)MODELS: BLAZER GT1.001-121.0Read instructions before operating the machine.86317260 - BC08/30/13MOBILE CLEANING UNITBLAZER

8SafetyThe following symbols are used throughout this guide as indicated in their descriptions: Hazard Intensity LevelThere are three levels of hazard

98Wand - Ergo Titanium Six Jet - Optional2A2661225131118224321202123241672B91981023141251517520212786317260 BLAZER GT

9986317260 BLAZER GTWand - Ergo Titanium Six Jet - OptionalREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES- 86326900 1 WAND, ERGO TI COMPLETE1 861955

100Wand - Quad Jet - Optional18, 23143332313029282726252422A, 22B, 22C20, 2118, 19171615141312119, 10876543213486317260 BLAZER GT

10186317260 BLAZER GTWand - Quad Jet - OptionalREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES- 86285570 - WAND, TM, QJW (95015) PC COMPLETE- 8628558

102Wand - Tri Jet -Optional3130292827262524232219, 20, 2118A, 18B, 18C171615141312119, 108765432186317260 BLAZER GT

10386317260 BLAZER GTWand - Tri Jet -OptionalREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES- 86285520 - WAND, TJW (9502) PC COMPLETE- 86285510 - W

104Stair Tool - Optional1234A5678, 91011121314A, 14B15161718192021224B4C2386317260 BLAZER GT

10586317260 BLAZER GTStair Tool - OptionalREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES- 86285350 - TL, STAIR, LNG, TM DJ (80015) COMPLETE- 862852

106Upholstery Tool - Optional12345678910111213141516171819202122232425262728293031323334353637386317260 BLAZER GT

10786317260 BLAZER GTUpholstery Tool - OptionalREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES:- 86285260 1 TL, UPHOLST, PC (80015) COMPLETE1 86280

9SOLUTION TEMPERATURECONTROLSOLUTION PRESSUREREGULATORSOLUTION OUTLETCHEMICALCHECKVALVEVACUUMLUBRICATIONLUBRICATEWITH VACUUMINLETS SEALEDSOLUTIONSCREE

108Shelf Assembly - Optional12345679101112131415161742210122105241023515750 1/8DIMENSIONAL DATA11OVERALL DIMENSION:41-1/2" TALL50-1/8" WIDE5

10986317260 BLAZER GTShelf Assembly - OptionalREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES- 86354970 1 ASM, VAN STORAGE UNIT COMPLETE1 86363820 2

110Auxiliary Water Tank with Pump-Optional393837363534333231302928272625242321201918171615141312111098765431 22 2 4X Ø.40628.8 WIDE58.8 LENGTH 30.0 T

11186317260 BLAZER GTAuxiliary Water Tank with Pump-OptionalREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES:- 86041580 1 ASSY, AUX WTR TNK W/PMP COMP

112Water Tank Dual with Demand Pump - Optional12345678910111213243167881314OVERALL DIMENSION:32-1/2" TALL62-5/8" WIDE15-1/2" DEEPTO DEM

11386317260 BLAZER GTWater Tank Dual with Demand Pump - OptionalREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES:- 86041730 - TANK, DUAL SADDLE W/DMD

114Water Tank - Demand Pump - Optional12345678910111241414138486317260 BLAZER GT

11586317260 BLAZER GTWater Tank - Demand Pump - OptionalREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES:- 86191390 1 PUMP ONLY, TM DEMAND- 86186030 1

116Auxiliary Water Tank - Optional18241721DEMAND PUMP SUBASM1036714515221382320125261112192491686317260 BLAZER GT

11786317260 BLAZER GTAuxiliary Water Tank - OptionalREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES- 86030880 - SUB-ASSY,60G WTR TNK PC COMPLETE1 862

10InstallationDealer ResponsibilityYour distributor from whom you purchased this mobile cleaning unit is responsible for correct installation of this

118Hose Reel - Optional43254047OVERALL DIMENSIONS: 47" TALL 40" WIDE86317260 BLAZER GT

11986317260 BLAZER GTHose Reel - OptionalREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES:- 86373960 1 HOSE REEL, 300 FT W/SMALL REEL COMPLETE

120Motorized Hose Reel - Tank - Optional64356565656101211912420192714151617133031292832262527358343386317260 BLAZER GT

12186317260 BLAZER GTMotorized Hose Reel - Tank - Optional* WHEN ORDERING INDICATE PART NUMBER AND COLORREF P/N QTY DESCRIPTIONSERIAL NO. FROMNOTES:-

122Motorized Hose Reel - Optional91085612111213561456152017217486317260 BLAZER GT

12386317260 BLAZER GTMotorized Hose Reel - Optional* WHEN ORDERING INDICATE PART NUMBER AND COLORREF P/N QTY DESCRIPTIONSERIAL NO. FROM NOTES:1 861772

124E Z - Charge Water Softener - Tank & Tray - Optional1234567111214151316182192510121923121220131616222423112929271782630132886317260 BLAZER

12586317260 BLAZER GTE Z - Charge Water Softener - Tank & Tray - OptionalREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES:- 86041740 1 WATER S

126E Z - Charge Water Softener - Filter - Optional7216554101928333386317260 BLAZER GT

12786317260 BLAZER GTE Z - Charge Water Softener - Filter - OptionalREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES:1 86179630 1 DISCONNECT, 3/8M X 3

11InstallationBolting Down Unit And Waste TankNOTE: When positioning waste tank with respect to console, hook up the vacuum hose to waste tank. This w

128E Z - Charge Water Softener - Brine System - Optional1232PART OF ITEM 31449813910115671586317260 BLAZER GT

12986317260 BLAZER GTE Z - Charge Water Softener - Brine System - OptionalREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES:1 86195930 1 FUNNEL, BI

12InstallationLayout with 60 Gallon Waste Tank71471210WASTE TANKCONSOLE2831322438183221323218CONSOLEHEIGHT3838WASTE TANKHEIGHTFRONT VIEW383132591132LE

13InstallationLayout with 60 Gallon Waste Tank & Optional Auxiliary Water Tank41532218407164538OVERALLHEIGHT3838WASTE TANKTOP VIEWFRONT VIEWWASTE

14InstallationLayout with 100 Gallon Waste Tank2X 242831329X Ø7/16" X 5/8" SLOTTOP VIEW6X Ø13323X 49183X 122X 1122X 63162X 12382X 182X 122X

15InstallationLayout with 100 Gallon Waste Tank & Optional Auxiliary Water Tank407164538OVERALLHEIGHT3838WASTE TANKTOP VIEWFRONT VIEWWASTE TANKCON

16InstallationWaste Tank To Console ConnectionNOTE: Before connecting any hoses to the waste tanks, make certain the hose clamps are on each hose.1. C

17InstallationVan Bulkhead Installation1. Select a location on the vehicle floor to drill the hole for the bulkhead adapter. This location should be

Left intentionally blank

18InstallationFuel Supply & Return Line Installation (Underneath Van)1. Attach the 1/8 NPT x 5/16 Hosebarb 90 degree elbow to the bulkhead adapter

19InstallationBattery ConnectionDangerous Acid, Explosive Gases! Batteries contain sulfuric acid. To prevent acid burns, avoid contact with skin, eyes

20InstallationInitial Operational SettingsNOTE: Due to temperature and altitude changes, the optimal settings for each truckmount must be adjusted aft

21OperationsTechnical SpecificationsITEM DIMENSION/CAPACITYEngine speed3200 rpm1400 rpm (idle speed)Water pump rpm 1655 rpmVacuum pump rpm 3200 rpmWat

22OperationsFuel RequirementsUse unleaded gasoline ONLY. DO NOT use any gasoline additives. We recommend the use of clean, fresh, unleaded gasoline in

23OperationsWater RequirementsHard water deposits will adversely affect the plumbing and heat exchange systems on this unit. The map below will give

24OperationsComponents151716201918176543281114131210986317260 BLAZER GT

25OperationsComponents1. VACUUM GAUGEThis gauge indicates in inches of mercury how much vacuum the system is producing at any given time.2. SOLUTION P

26Operations11. SOLUTION TEMPERATURE CONTROL VALVEThis valve allows the operator to control the solu-tion temperature by bypassing hot water to the wa

27OperationsVacuum SystemThe engine turning the vacuum pump generates vacuum. The air is channeled in one side of the vacuum pump, compressed and dis

86317260 BLAZER GT 1Machine Data Log / OverviewWelcome…and congratulations on the purchase of your Mobile Cleaning Unit. This instruction manual is a

28OperationsAlways wear hearing protection and proper personal protection equipment when operating unit.Water Pumping and Heat Transfer SystemCold wat

29OperationsSOLUTIONOUTLETWATERINLETCHEMICALINJECTIONWASTE TANKWATER BOXSOLUTION PUMPENGINEHEAT EXCHANGERCORESTEMPERATURERELIEF VALVEPRESSUREGAUGECHEC

30OperationsChemical Injection SystemThe chemical injection system is unique in that it utilizes the pressure spikes generated by the high pressure so

31OperationsPre-Run Inspection / SetupNOTE: Operation of this unit is simple. However, only trained personnel should proceed.Operate this unit and equ

32OperationsPriming the Chemical Pump1. Fill chemical container and inspect chemical strainer.2. Insert chemical inlet and prime tubing into chemical

33OperationsUpholstery CleaningUpholstery tool, (See Options Section)1. To protect fabrics, reduce solution temperature as needed by opening the solut

34OperationsWinterizing the Unit1. Shut off the water supply. Disconnect the water inlet hose from the front of your console.2. Connect all high press

35OperationsRemoving Anti-Freeze From the Unit1. Connect one end of the winterizing loop hose to the solution outlet connection. Place the other end o

36MaintenanceService ScheduleEngine Daily Check engine oil level. *** Fill to proper level (Do not overfill)Vacuum Pump Daily Spray water displacing

37Maintenance* Or as often as required** Change solution pump crankcase oil after the first 50 hours***Change engine crankcase oil and filter after th

2 86317260 BLAZER GTTable of ContentsMachine Data Log / Overview . . . . . . . . . . . . . . . . . 1Table of Contents . . . . . . . . . . . . . . . .

38MaintenanceKey CheckpointsNOTE: Initiation of a planned preventative maintenance program will assure that your unit has optimum performance, a long

39MaintenanceVacuum Pump Maintenance(Refer to pump manufacturer’s manual for specific maintenance instructions)The total function of the unit is based

40MaintenanceVacuum PumpRefer to the Vacuum Pump Operation and Service Manual for specific instructions. Lubrication: We recommend that you use Tuthil

41MaintenanceSolution PumpRefer to the Solution Pump Operation and Service Manual for specific instructions.1.Check the crankcase oil level daily to a

42MaintenanceSolution Pump Drive BeltsTo tighten the solution pump belt:1. Loosen the bolts which hold the solution pump mount to base.2. Adjust the p

43MaintenanceCheck Valve (Outlet)Inspect the check valve when rebuilding the chemical pump or as needed. Remove and disassemble the check valve. Check

44MaintenanceGeneral Service AdjustmentsUSE EXTREME CAUTION while servicing while machine is running. The high-speed mechanical parts as well as high

45MaintenancePacking Nut Adjustments For Chemical ValvesExamine the packing nut on all chemical valves for proper tension every 200 hours. When turnin

46MaintenanceTroubleshootingPROBLEM CAUSE SOLUTIONLoss of solution pump pressure. With the cleaning tool open, the solution pressure gauge reads below

47Maintenance PROBLEM CAUSE SOLUTIONLoss of vacuum While cleaning, the vacuum is not up to specification. Engine RPM is normal.Vacuum gauge is giving

86317260 BLAZER GT 3Table of ContentsMaintenanceService Schedule . . . . . . . . . . . . . . . . . . . . . . . . . .36Key Checkpoints. . . . . . . .

48MaintenancePROBLEM CAUSE SOLUTIONChemical flow meter indicates flow with the tool valve closedExternal leak in chemical pipingTighten fittings. Re-

49MaintenancePROBLEM CAUSE SOLUTIONEngine stops runningWhile doing normal cleaning, the engine stops runningEngine is out of gasoline Add gasoline to

50 86317260 BLAZER GTNotes:

51PARTS86317260 BLAZER GTParts

52Frame1061127161114611111161167214347302928272633322524232221201918171615141312113487653214313193586317260 BLAZER GT

5386317260 BLAZER GTFrameREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86270330 23 FLATWASHER, 1/42 86278830 14 WASHER, 5/16 FLAT PLTD3 86177040 2

54Side Panel 2 3 8 1 4 5 6 7 TO WASTE TANKTO WATER BOX86317260 BLAZER GT

5586317260 BLAZER GTSide PanelREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86327760 1 BRKT, WTR & VAC INLET, LGT BGT2 86010780 2 WASHER, 1/4

56Control Panel 10987654321111286317260 BLAZER GT

5786317260 BLAZER GTControl PanelREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86181170 1 FLOWMETER 1/8FP2 86193760 1 SW,RTRY W/BYPASS NON-ILL3 86

4Receiving Your UnitAcceptance of ShipmentEvery part of your cleaning unit was carefully checked, tested, and inspected before it left our manufacturi

58Control Panel211132922218181282726252423191715141211109876543220163086317260 BLAZER GT

5986317260 BLAZER GTControl PanelREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86270330 5 FLATWASHER, 1/42 86176990 3 CLAMP, HOSE #4 SST3 86180140

60Engine32311512718222429827111019153223166223521413173028202514261986317260 BLAZER GT

6186317260 BLAZER GTEngineREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86273440 7 SCR, MACH 5/16-18 X 1" GR82 86270330 3 FLATWASHER, 1/43 86

62Vacuum Pump86317260 BLAZER GT8191518413181824232221201817161514131211109765432125182726

6386317260 BLAZER GTVacuum PumpREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86273320 1 SCR, CAP 7/16-14 x 4 HXHD2 86273420 1 SCR,CAP 3/8-16x3 ALL

64Solution PumpFROMWATER BOXFROMFLOW METER12345689101112131516171819202122232426283142725303127293335344137383940363534143286317260 BLAZER GT

6586317260 BLAZER GTSolution PumpREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86273420 1 SCR,CAP 3/8-16X3 ALL THD2 86273440 3 SCR, MACH 5/16-18 X

66Solution Pump12359 741110868986317260 BLAZER GT

6786317260 BLAZER GTSolution PumpREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86176520 1 CAP, OIL FILLER 2 86189200 1 O-RING, OIL FILL CAP

5How to Use This ManualThis manual contains the following sections:• How to Use This Manual•Safety• Installation• Operations• Maintenance & Servic

68Heat ExchangerFROMREGULATOR1234567891011121314151617 TO WATER BOX86317260 BLAZER GT

6986317260 BLAZER GTHeat ExchangerREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 83270330 9 FLATWASHER, 1/42 86177060 2 CLAMP, HOSE, #8 SST3 861802

70Pressure Regulator & Temperature Control Valve151012111481353614972BODYSTEMINNERSPRINGSOUTERCAPSEATSEATPRESSURE REGULATOR DETAIL161786317260 BLA

7186317260 BLAZER GTPressure Regulator & Temperature Control ValveREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86270330 2 FLATWASHER, 1/42 86

72Solution Outlet1413121110987654321151817252423222120191686317260 BLAZER GT

7386317260 BLAZER GTSolution OutletREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86270330 6 FLATWASHER, 1/42 86188130 1 NIPPLE, 3/8M X 1/4M3 86190

74Water Box183125222221247166131014151981149231720122625FROM HEATEXCHANGERFROM WATERINLETTO WASTE TANKTO SOLUTIONPUMP25202786317260 BLAZER GT

7586317260 BLAZER GTWater BoxREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86273410 2 SCR, CAP 1/4-20 X 8 HXHD2 86270330 12 FLATWASHER, 1/43 86177

7660 Gallon Waste Tank19TO VACUUM PUMP13161215141110876543211817920217PART OF 486317260 BLAZER GT

7786317260 BLAZER GT60 Gallon Waste TankREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES- 98408770 1 KIT, WASTE TANK, 60G, LGT/ BGT PC COMPLETE1 86190

6SafetyIMPORTANT SAFETY INSTRUCTIONSWhen using this machine, basic precautionmust always be followed, including the following:READ ALL INSTRUCTIONS BE

78100 Gallon Waste Tank20217PART OF 41031312118754211514181719TO VACUUM PUMP961686317260 BLAZER GT

7986317260 BLAZER GT100 Gallon Waste TankREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES- 98408780 1 KIT, WASTE TANK 100 G, LGT/BGT PC COMPLETE1 8619

80Battery Floor Mount1098765431286317260 BLAZER GT

8186317260 BLAZER GTBattery Floor MountREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES:- 86030550 1 KIT,BAT FLR MTG TM COMPLETE1 86273780 2 SCR, 1/4-

82Chemical Jug Floor Mount52416386317260 BLAZER GT

8386317260 BLAZER GTChemical Jug Floor MountREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86298250 1 HOLDER, 5 GAL JUG2 86273190 4 SCR, 1/4-20 X 1

84Fuel PumpTO VEHICLEFUEL SUPPLYTO CONSOLEFROM VEHICLEFUEL SUPPLY4USE AS NEEDEDMOUNT TOVEHICLE FRAME912121719187102531416THROUGH VEHICLE FLOORRETURN13

8586317260 BLAZER GTFuel PumpREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86010630 14 WASHER, 1/4 ID X 5/8 OD SS2 86173340 6 WASHER, SPLIT LOCK,

86Hose Diagram(HOSE, OIL DRAIN)86325040 (33")86313610 (61")86185150PRV NO.791347 (15")86289320PRV NO.10-805364 (43")86040800PRV NO

8786317260 BLAZER GTWiring DiagramENGINEPOSNEGSTARTERFMGRNBLKWHTGRNWASTE TANKENGINE SHUTOFF SWITCH#61-950621N.O.N.C.COMMFGRNBLKGRNWHTREAR OF CONNECTOR

7SafetyDO NOT leave the vehicle engine running while operating this unit.Dangerous Acid, Explosive Gases! Batteries contain sulfuric acid. To prevent

88Notes:86317260 BLAZER GT

89OPTIONSOptions

90Hose Accessories1211123245678910131415161718192021222386317260 BLAZER GT

9186317260 BLAZER GTHose AccessoriesREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES:1 86180980 1 FITTING, BRB 2H BS PVC 2 86178640 2 CUFF, 2” 3

92Exhaust - Optional152345163486317260 BLAZER GT

9386317260 BLAZER GTExhaust - OptionalREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86177010 2 CLAMP, #48 HOSE2 86280600 1 HOSE, 3" X 17"

94Automatic Pumpout - Dual Diaphragm - Optional17161413121110876521TOWASTE TANK43TO ENGINEHARNESSTOPUMPOUT181519202322211986317260 BLAZER GT

9586317260 BLAZER GTAutomatic Pumpout - Dual Diaphragm - OptionalREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES- 86335970 1 ASSY, PUMPOUT, DUAL DIAP

96Wand - Titanium Six Jet - Optional251734836A33323130292827262423222120191817131098543216B6C3517711121415163686317260 BLAZER GT

9786317260 BLAZER GTWand - Titanium Six Jet - Optional MEASURE AND MATCH EXISTING HOSE LENGTH.REF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES- 862